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榆林影響CNC加工精度的原因

時間:2020-10-30 來源:常見問題(ti) 點擊:38817

CNC加(jia)工是利用自動控(kong)制(zhi)系統安裝數(shu)字程序流(liu)程命令,控(kong)制(zhi)數(shu)控(kong)機床軸承(cheng)的自動啟停、換(huan)...

榆林CNC加工是利用自動控(kong)(kong)制系統安裝數(shu)字程(cheng)序(xu)流程(cheng)命(ming)令,控(kong)(kong)制數(shu)控(kong)(kong)機床(chuang)軸承(cheng)的自動啟停(ting)、換向和(he)變速。可以挑選(xuan)數(shu)控(kong)(kong)刀片,改變數(shu)控(kong)(kong)刀片的鉆削量和(he)走動運動軌跡(ji),進行(xing)終生加工(gong)需要的各(ge)種各(ge)樣輔助姿勢(shi)。

榆林CNC加工可以降低工作量,生產制造出加工方法復雜的零件,只需要改變工藝流程。榆林CNC加工相對(dui)平穩(wen),不會造成加工誤差(cha)。影響CNC加工的精度的原因(yin)有哪些?

一、CNC加(jia)工機床定(ding)位(wei)引起的加(jia)工精(jing)度(du)誤差(cha)

從(cong)零(ling)件加工的(de)(de)(de)長期數據分析和(he)實際(ji)操作中(zhong)可以看出CNC加工機(ji)床(chuang)定(ding)位(wei)引(yin)起的(de)(de)(de)加工精(jing)度(du)誤差(cha)。機(ji)床(chuang)的(de)(de)(de)定(ding)位(wei)對數控機(ji)床(chuang)的(de)(de)(de)加工精(jing)度(du)有很大影響(xiang)。從(cong)構造上看,數控機(ji)床(chuang)的(de)(de)(de)加工誤差(cha)主要是(shi)由精(jing)度(du)等級(ji)引(yin)起的(de)(de)(de),機(ji)床(chuang)進(jin)給系統是(shi)影響(xiang)精(jing)度(du)等級(ji)的(de)(de)(de)關鍵階(jie)段(duan)。

數(shu)控機(ji)床(chuang)的(de)進(jin)給系(xi)統一般由機(ji)械傳動系(xi)統和電氣控制系(xi)統構(gou)成(cheng)。在(zai)總體設(she)計中,精度等級與機(ji)械傳動系(xi)統相關。在(zai)閉環控制系(xi)統中,數(shu)控機(ji)床(chuang)一般可(ke)以根據定(ding)位(wei)檢(jian)驗設(she)備來避免(mian)進(jin)給系(xi)統中關鍵構(gou)件(jian)(如(ru)滾珠絲桿(gan)和別的(de)構(gou)件(jian))的(de)位(wei)置誤差。對于開環系(xi)統,因(yin)為影(ying)響(xiang)因(yin)素多、條(tiao)件(jian)復雜,沒法開展(zhan)定(ding)位(wei)檢(jian)測,因(yin)而數(shu)控機(ji)床(chuang)的(de)加工精度遭受很大影(ying)響(xiang)。

 二、CNC加工(gong)位(wei)置誤差(cha)對加工(gong)精度的影響

位(wei)置(zhi)誤(wu)差(cha)是指被加工(gong)零(ling)件的(de)具(ju)體(ti)表層、中(zhong)(zhong)心線(xian)或對稱性臉相(xiang)對于其理想化位(wei)置(zhi)的(de)互(hu)相(xiang)位(wei)置(zhi)的(de)轉變或偏移水平(ping),如平(ping)整度、對稱度、對稱度等(deng)。數(shu)控(kong)機床加工(gong)中(zhong)(zhong)的(de)位(wei)置(zhi)誤(wu)差(cha)一般指過(guo)流(liu)保(bao)護(hu)誤(wu)差(cha)。造成位(wei)置(zhi)誤(wu)差(cha)的(de)關鍵(jian)(jian)緣(yuan)故是機床零(ling)件加工(gong)全過(guo)程中(zhong)(zhong)傳動(dong)系統造成的(de)空(kong)隙(xi)和彈(dan)性變形(xing)引(yin)起的(de)加工(gong)誤(wu)差(cha),及其生產(chan)過(guo)程中(zhong)(zhong)專用(yong)工(gong)具(ju)頭需要擺脫的(de)滑動(dong)摩擦力等(deng)要素引(yin)起的(de)位(wei)置(zhi)誤(wu)差(cha)。在(zai)(zai)開環系統中(zhong)(zhong),位(wei)置(zhi)精密度遭受很大影響(xiang),而在(zai)(zai)閉環控(kong)制(zhi)轉向頭燈系統中(zhong)(zhong),位(wei)置(zhi)精密度關鍵(jian)(jian)在(zai)(zai)于偏移檢驗。

三、CNC加(jia)工的(de)幾何圖(tu)形誤差引(yin)起的(de)加(jia)工精(jing)度誤差

在數(shu)控機(ji)床(chuang)(chuang)(chuang)(chuang)的(de)(de)(de)加(jia)工(gong)(gong)(gong)中(zhong)(zhong),因為外(wai)力作(zuo)用、加(jia)工(gong)(gong)(gong)中(zhong)(zhong)造(zao)(zao)(zao)成(cheng)的(de)(de)(de)發(fa)熱量等(deng)外(wai)界要素(su)(su)(su)的(de)(de)(de)影(ying)響,機(ji)床(chuang)(chuang)(chuang)(chuang)的(de)(de)(de)幾(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)精密(mi)度(du)(du)遭受影(ying)響,在機(ji)床(chuang)(chuang)(chuang)(chuang)上加(jia)工(gong)(gong)(gong)的(de)(de)(de)零(ling)(ling)件的(de)(de)(de)幾(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)形(xing)(xing)(xing)變(bian)(bian)會(hui)(hui)造(zao)(zao)(zao)成(cheng)幾(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)誤差(cha)。據科學研究,數(shu)控機(ji)床(chuang)(chuang)(chuang)(chuang)幾(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)誤差(cha)關鍵(jian)(jian)有兩個緣故(gu):內(nei)部要素(su)(su)(su)和(he)外(wai)界要素(su)(su)(su)。引起機(ji)床(chuang)(chuang)(chuang)(chuang)幾(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)誤差(cha)的(de)(de)(de)內(nei)部要素(su)(su)(su)是(shi)指(zhi)由機(ji)床(chuang)(chuang)(chuang)(chuang)本(ben)身要素(su)(su)(su)引起的(de)(de)(de)幾(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)誤差(cha),如機(ji)床(chuang)(chuang)(chuang)(chuang)工(gong)(gong)(gong)作(zuo)臺的(de)(de)(de)平整度(du)(du)、機(ji)床(chuang)(chuang)(chuang)(chuang)導軌的(de)(de)(de)平整度(du)(du)和(he)平行度(du)(du)、機(ji)床(chuang)(chuang)(chuang)(chuang)專用工(gong)(gong)(gong)具和(he)工(gong)(gong)(gong)裝夾(jia)具的(de)(de)(de)幾(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)精密(mi)度(du)(du)等(deng)。外(wai)界要素(su)(su)(su)關鍵(jian)(jian)指(zhi)生產過程(cheng)(cheng)中(zhong)(zhong)受環境(jing)因素(su)(su)(su)和(he)熱形(xing)(xing)(xing)變(bian)(bian)影(ying)響而造(zao)(zao)(zao)成(cheng)的(de)(de)(de)幾(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)誤差(cha)。比如,鉆削全過程(cheng)(cheng)中(zhong)(zhong)數(shu)控刀片(pian)或零(ling)(ling)件的(de)(de)(de)熱變(bian)(bian)形(xing)(xing)(xing)和(he)形(xing)(xing)(xing)變(bian)(bian)造(zao)(zao)(zao)成(cheng)的(de)(de)(de)幾(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)誤差(cha)會(hui)(hui)影(ying)響機(ji)床(chuang)(chuang)(chuang)(chuang)和(he)零(ling)(ling)件的(de)(de)(de)加(jia)工(gong)(gong)(gong)精度(du)(du)。