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烏魯木齊影響CNC加工精度的原因

時間:2020-10-30 來源(yuan):常見問題 點擊:38805

CNC加工是利用(yong)自(zi)動控(kong)制系統安裝數(shu)(shu)字程序(xu)流(liu)程命令(ling),控(kong)制數(shu)(shu)控(kong)機床軸承的自(zi)動啟停(ting)、換...

烏魯木齊CNC加工是利(li)用自(zi)動(dong)控(kong)(kong)制系統安裝數字(zi)程(cheng)(cheng)序流程(cheng)(cheng)命(ming)令,控(kong)(kong)制數控(kong)(kong)機床(chuang)軸承的(de)自(zi)動(dong)啟停、換(huan)向(xiang)和變(bian)速。可以挑選數控(kong)(kong)刀片,改(gai)變(bian)數控(kong)(kong)刀片的(de)鉆削量和走動(dong)運(yun)動(dong)軌跡,進行(xing)終生加工需要(yao)的(de)各(ge)種各(ge)樣輔助姿勢。

烏魯木齊CNC加工可以降低工作量,生產制造出加工方法復雜的零件,只需要改變工藝流程。烏魯木齊CNC加工相對(dui)平穩,不會造成加工(gong)誤差。影響CNC加工(gong)的精(jing)度的原因(yin)有(you)哪些?

一、CNC加(jia)工(gong)機床定位引起(qi)的加(jia)工(gong)精度(du)誤(wu)差(cha)

從(cong)零件(jian)加(jia)(jia)工的(de)(de)(de)長期數據分析和(he)實際(ji)操作中(zhong)可以(yi)看(kan)出CNC加(jia)(jia)工機(ji)床(chuang)定(ding)位引(yin)起(qi)的(de)(de)(de)加(jia)(jia)工精(jing)度(du)(du)誤(wu)差。機(ji)床(chuang)的(de)(de)(de)定(ding)位對數控(kong)機(ji)床(chuang)的(de)(de)(de)加(jia)(jia)工精(jing)度(du)(du)有很大影響。從(cong)構造(zao)上看(kan),數控(kong)機(ji)床(chuang)的(de)(de)(de)加(jia)(jia)工誤(wu)差主(zhu)要是由精(jing)度(du)(du)等(deng)級引(yin)起(qi)的(de)(de)(de),機(ji)床(chuang)進給系統(tong)是影響精(jing)度(du)(du)等(deng)級的(de)(de)(de)關鍵階段。

數(shu)控(kong)機(ji)床(chuang)的(de)進(jin)給系(xi)統(tong)一般由機(ji)械傳動系(xi)統(tong)和電(dian)氣(qi)控(kong)制(zhi)系(xi)統(tong)構成。在總體設計中(zhong)(zhong),精度等級與機(ji)械傳動系(xi)統(tong)相關(guan)。在閉環(huan)控(kong)制(zhi)系(xi)統(tong)中(zhong)(zhong),數(shu)控(kong)機(ji)床(chuang)一般可(ke)以根(gen)據定位(wei)(wei)檢(jian)驗設備來避免(mian)進(jin)給系(xi)統(tong)中(zhong)(zhong)關(guan)鍵構件(如滾珠(zhu)絲桿和別的(de)構件)的(de)位(wei)(wei)置誤差。對于開環(huan)系(xi)統(tong),因為影響(xiang)因素多、條件復雜,沒法開展定位(wei)(wei)檢(jian)測,因而數(shu)控(kong)機(ji)床(chuang)的(de)加工(gong)精度遭受很大影響(xiang)。

 二、CNC加(jia)工位(wei)置(zhi)誤差對加(jia)工精度的影響(xiang)

位(wei)(wei)置(zhi)誤差(cha)是(shi)指(zhi)被加(jia)(jia)工(gong)零件的具體表(biao)層、中(zhong)(zhong)心線或對(dui)稱(cheng)性(xing)臉相(xiang)對(dui)于其理(li)想化位(wei)(wei)置(zhi)的互相(xiang)位(wei)(wei)置(zhi)的轉(zhuan)變或偏移(yi)水平(ping),如平(ping)整度(du)、對(dui)稱(cheng)度(du)、對(dui)稱(cheng)度(du)等(deng)。數控(kong)機(ji)床(chuang)加(jia)(jia)工(gong)中(zhong)(zhong)的位(wei)(wei)置(zhi)誤差(cha)一般(ban)指(zhi)過(guo)(guo)流(liu)保護誤差(cha)。造成位(wei)(wei)置(zhi)誤差(cha)的關(guan)(guan)鍵緣故(gu)是(shi)機(ji)床(chuang)零件加(jia)(jia)工(gong)全過(guo)(guo)程中(zhong)(zhong)傳動(dong)系(xi)統造成的空隙和彈性(xing)變形引起的加(jia)(jia)工(gong)誤差(cha),及其生產過(guo)(guo)程中(zhong)(zhong)專(zhuan)用工(gong)具頭需要擺脫的滑(hua)動(dong)摩擦力等(deng)要素(su)引起的位(wei)(wei)置(zhi)誤差(cha)。在(zai)(zai)開(kai)環系(xi)統中(zhong)(zhong),位(wei)(wei)置(zhi)精密度(du)遭受很大影響,而在(zai)(zai)閉環控(kong)制轉(zhuan)向(xiang)頭燈系(xi)統中(zhong)(zhong),位(wei)(wei)置(zhi)精密度(du)關(guan)(guan)鍵在(zai)(zai)于偏移(yi)檢驗(yan)。

三、CNC加工的幾何(he)圖形誤(wu)差引起的加工精度誤(wu)差

在(zai)數控機(ji)床(chuang)(chuang)的(de)加工(gong)中(zhong),因為外(wai)力作用、加工(gong)中(zhong)造(zao)(zao)成(cheng)(cheng)的(de)發熱量等(deng)外(wai)界要(yao)(yao)素(su)(su)(su)的(de)影響(xiang),機(ji)床(chuang)(chuang)的(de)幾(ji)何(he)圖(tu)形(xing)(xing)精(jing)(jing)密度遭受影響(xiang),在(zai)機(ji)床(chuang)(chuang)上加工(gong)的(de)零件(jian)的(de)幾(ji)何(he)圖(tu)形(xing)(xing)形(xing)(xing)變(bian)會造(zao)(zao)成(cheng)(cheng)幾(ji)何(he)圖(tu)形(xing)(xing)誤(wu)(wu)差(cha)(cha)。據科學研究(jiu),數控機(ji)床(chuang)(chuang)幾(ji)何(he)圖(tu)形(xing)(xing)誤(wu)(wu)差(cha)(cha)關鍵有兩個(ge)緣故:內部(bu)要(yao)(yao)素(su)(su)(su)和(he)(he)外(wai)界要(yao)(yao)素(su)(su)(su)。引(yin)起機(ji)床(chuang)(chuang)幾(ji)何(he)圖(tu)形(xing)(xing)誤(wu)(wu)差(cha)(cha)的(de)內部(bu)要(yao)(yao)素(su)(su)(su)是(shi)指由機(ji)床(chuang)(chuang)本(ben)身(shen)要(yao)(yao)素(su)(su)(su)引(yin)起的(de)幾(ji)何(he)圖(tu)形(xing)(xing)誤(wu)(wu)差(cha)(cha),如機(ji)床(chuang)(chuang)工(gong)作臺(tai)的(de)平整度、機(ji)床(chuang)(chuang)導軌(gui)的(de)平整度和(he)(he)平行(xing)度、機(ji)床(chuang)(chuang)專(zhuan)用工(gong)具和(he)(he)工(gong)裝夾具的(de)幾(ji)何(he)圖(tu)形(xing)(xing)精(jing)(jing)密度等(deng)。外(wai)界要(yao)(yao)素(su)(su)(su)關鍵指生(sheng)產過(guo)程中(zhong)受環(huan)境因素(su)(su)(su)和(he)(he)熱形(xing)(xing)變(bian)影響(xiang)而(er)造(zao)(zao)成(cheng)(cheng)的(de)幾(ji)何(he)圖(tu)形(xing)(xing)誤(wu)(wu)差(cha)(cha)。比如,鉆削全(quan)過(guo)程中(zhong)數控刀片或(huo)零件(jian)的(de)熱變(bian)形(xing)(xing)和(he)(he)形(xing)(xing)變(bian)造(zao)(zao)成(cheng)(cheng)的(de)幾(ji)何(he)圖(tu)形(xing)(xing)誤(wu)(wu)差(cha)(cha)會影響(xiang)機(ji)床(chuang)(chuang)和(he)(he)零件(jian)的(de)加工(gong)精(jing)(jing)度。