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臺州影響CNC加工精度的原因

時間:2020-10-30 來(lai)源:常(chang)見(jian)問題(ti) 點擊:38464

CNC加(jia)工(gong)是利用自動控制系統安裝數字程序流程命令(ling),控制數控機(ji)床軸承的自動啟(qi)停(ting)、換(huan)...

臺州CNC加工是利用自動(dong)(dong)控(kong)制系統安裝數字程序流程命令,控(kong)制數控(kong)機床軸(zhou)承的(de)(de)自動(dong)(dong)啟停、換向和變(bian)速。可以(yi)挑(tiao)選數控(kong)刀(dao)片,改變(bian)數控(kong)刀(dao)片的(de)(de)鉆削量和走(zou)動(dong)(dong)運動(dong)(dong)軌跡,進(jin)行終生加(jia)工需要的(de)(de)各種各樣輔助姿(zi)勢(shi)。

臺州CNC加工可以降低工作量,生產制造出加工方法復雜的零件,只需要改變工藝流程。臺州CNC加工相(xiang)對平穩,不會造成加工誤差。影響CNC加工的精度(du)的原(yuan)因有哪些?

一、CNC加工(gong)機床定(ding)位(wei)引起(qi)的(de)加工(gong)精度誤差

從零(ling)件加(jia)工(gong)的(de)(de)長(chang)期數據(ju)分析和實(shi)際操作中可以看出CNC加(jia)工(gong)機(ji)(ji)床(chuang)(chuang)(chuang)定位(wei)引(yin)起的(de)(de)加(jia)工(gong)精(jing)度誤差(cha)。機(ji)(ji)床(chuang)(chuang)(chuang)的(de)(de)定位(wei)對數控機(ji)(ji)床(chuang)(chuang)(chuang)的(de)(de)加(jia)工(gong)精(jing)度有很(hen)大影響(xiang)。從構造(zao)上看,數控機(ji)(ji)床(chuang)(chuang)(chuang)的(de)(de)加(jia)工(gong)誤差(cha)主要是由精(jing)度等(deng)級(ji)引(yin)起的(de)(de),機(ji)(ji)床(chuang)(chuang)(chuang)進給系統是影響(xiang)精(jing)度等(deng)級(ji)的(de)(de)關(guan)鍵階段。

數(shu)控(kong)機(ji)床(chuang)的(de)進給系統(tong)(tong)(tong)一般(ban)由機(ji)械(xie)傳(chuan)動(dong)系統(tong)(tong)(tong)和(he)電(dian)氣控(kong)制系統(tong)(tong)(tong)構成(cheng)。在總(zong)體設(she)計中,精(jing)度等(deng)級與機(ji)械(xie)傳(chuan)動(dong)系統(tong)(tong)(tong)相關。在閉環控(kong)制系統(tong)(tong)(tong)中,數(shu)控(kong)機(ji)床(chuang)一般(ban)可以根據(ju)定(ding)位(wei)檢驗設(she)備來避免(mian)進給系統(tong)(tong)(tong)中關鍵構件(jian)(jian)(如滾珠(zhu)絲桿和(he)別的(de)構件(jian)(jian))的(de)位(wei)置誤差。對于開環系統(tong)(tong)(tong),因(yin)為(wei)影(ying)響因(yin)素多、條件(jian)(jian)復雜,沒(mei)法開展定(ding)位(wei)檢測,因(yin)而數(shu)控(kong)機(ji)床(chuang)的(de)加工精(jing)度遭受很大(da)影(ying)響。

 二、CNC加(jia)工位置誤(wu)差對加(jia)工精度(du)的影響(xiang)

位(wei)(wei)置(zhi)(zhi)(zhi)誤(wu)(wu)(wu)差(cha)(cha)是(shi)指(zhi)被加工零件的(de)(de)(de)(de)(de)具體表層、中(zhong)(zhong)(zhong)心(xin)線或(huo)對(dui)稱(cheng)(cheng)性臉相對(dui)于其理想化位(wei)(wei)置(zhi)(zhi)(zhi)的(de)(de)(de)(de)(de)互相位(wei)(wei)置(zhi)(zhi)(zhi)的(de)(de)(de)(de)(de)轉變(bian)或(huo)偏移(yi)水平(ping),如平(ping)整度(du)(du)、對(dui)稱(cheng)(cheng)度(du)(du)、對(dui)稱(cheng)(cheng)度(du)(du)等。數控機(ji)床加工中(zhong)(zhong)(zhong)的(de)(de)(de)(de)(de)位(wei)(wei)置(zhi)(zhi)(zhi)誤(wu)(wu)(wu)差(cha)(cha)一般指(zhi)過流保護誤(wu)(wu)(wu)差(cha)(cha)。造成位(wei)(wei)置(zhi)(zhi)(zhi)誤(wu)(wu)(wu)差(cha)(cha)的(de)(de)(de)(de)(de)關鍵緣故是(shi)機(ji)床零件加工全過程中(zhong)(zhong)(zhong)傳動(dong)系(xi)統造成的(de)(de)(de)(de)(de)空隙和彈(dan)性變(bian)形引起的(de)(de)(de)(de)(de)加工誤(wu)(wu)(wu)差(cha)(cha),及其生(sheng)產過程中(zhong)(zhong)(zhong)專(zhuan)用工具頭需要(yao)擺脫的(de)(de)(de)(de)(de)滑動(dong)摩擦力等要(yao)素引起的(de)(de)(de)(de)(de)位(wei)(wei)置(zhi)(zhi)(zhi)誤(wu)(wu)(wu)差(cha)(cha)。在(zai)開環系(xi)統中(zhong)(zhong)(zhong),位(wei)(wei)置(zhi)(zhi)(zhi)精(jing)密度(du)(du)遭(zao)受很大(da)影響,而在(zai)閉環控制轉向頭燈(deng)系(xi)統中(zhong)(zhong)(zhong),位(wei)(wei)置(zhi)(zhi)(zhi)精(jing)密度(du)(du)關鍵在(zai)于偏移(yi)檢驗。

三、CNC加工的幾何(he)圖形誤差引起(qi)的加工精度(du)誤差

在(zai)數控機(ji)(ji)床的(de)(de)(de)(de)(de)(de)(de)(de)(de)加工(gong)中(zhong)(zhong),因(yin)為(wei)外(wai)力作(zuo)用、加工(gong)中(zhong)(zhong)造成(cheng)(cheng)的(de)(de)(de)(de)(de)(de)(de)(de)(de)發熱量等外(wai)界要(yao)素的(de)(de)(de)(de)(de)(de)(de)(de)(de)影(ying)響(xiang),機(ji)(ji)床的(de)(de)(de)(de)(de)(de)(de)(de)(de)幾(ji)何圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)(xing)精(jing)密度遭受影(ying)響(xiang),在(zai)機(ji)(ji)床上加工(gong)的(de)(de)(de)(de)(de)(de)(de)(de)(de)零件的(de)(de)(de)(de)(de)(de)(de)(de)(de)幾(ji)何圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)(xing)形(xing)(xing)(xing)(xing)(xing)(xing)變(bian)(bian)會造成(cheng)(cheng)幾(ji)何圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)(xing)誤差(cha)。據科學研究,數控機(ji)(ji)床幾(ji)何圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)(xing)誤差(cha)關鍵有兩個緣故:內部要(yao)素和(he)(he)外(wai)界要(yao)素。引起(qi)機(ji)(ji)床幾(ji)何圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)(xing)誤差(cha)的(de)(de)(de)(de)(de)(de)(de)(de)(de)內部要(yao)素是指由機(ji)(ji)床本身要(yao)素引起(qi)的(de)(de)(de)(de)(de)(de)(de)(de)(de)幾(ji)何圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)(xing)誤差(cha),如機(ji)(ji)床工(gong)作(zuo)臺的(de)(de)(de)(de)(de)(de)(de)(de)(de)平(ping)整度、機(ji)(ji)床導軌(gui)的(de)(de)(de)(de)(de)(de)(de)(de)(de)平(ping)整度和(he)(he)平(ping)行度、機(ji)(ji)床專用工(gong)具(ju)和(he)(he)工(gong)裝夾(jia)具(ju)的(de)(de)(de)(de)(de)(de)(de)(de)(de)幾(ji)何圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)(xing)精(jing)密度等。外(wai)界要(yao)素關鍵指生產(chan)過(guo)程中(zhong)(zhong)受環境因(yin)素和(he)(he)熱形(xing)(xing)(xing)(xing)(xing)(xing)變(bian)(bian)影(ying)響(xiang)而造成(cheng)(cheng)的(de)(de)(de)(de)(de)(de)(de)(de)(de)幾(ji)何圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)(xing)誤差(cha)。比如,鉆削全過(guo)程中(zhong)(zhong)數控刀片或零件的(de)(de)(de)(de)(de)(de)(de)(de)(de)熱變(bian)(bian)形(xing)(xing)(xing)(xing)(xing)(xing)和(he)(he)形(xing)(xing)(xing)(xing)(xing)(xing)變(bian)(bian)造成(cheng)(cheng)的(de)(de)(de)(de)(de)(de)(de)(de)(de)幾(ji)何圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)(xing)誤差(cha)會影(ying)響(xiang)機(ji)(ji)床和(he)(he)零件的(de)(de)(de)(de)(de)(de)(de)(de)(de)加工(gong)精(jing)度。