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泰安影響CNC加工精度的原因

時(shi)間:2020-10-30 來源(yuan):常見(jian)問題 點(dian)擊:38602

CNC加工是(shi)利用自動(dong)控(kong)制系(xi)統安(an)裝數字程(cheng)序流程(cheng)命令(ling),控(kong)制數控(kong)機床軸承(cheng)的(de)自動(dong)啟(qi)停、換(huan)...

泰安CNC加工是利用自動控(kong)制系統安裝(zhuang)數字程序(xu)流(liu)程命令,控(kong)制數控(kong)機(ji)床(chuang)軸(zhou)承(cheng)的自動啟停、換向和變速(su)。可以挑(tiao)選數控(kong)刀片,改變數控(kong)刀片的鉆削(xue)量和走動運動軌跡,進行(xing)終生加(jia)工(gong)需要的各種各樣輔(fu)助姿勢。

泰安CNC加工可以降低工作量,生產制造出加工方法復雜的零件,只需要改變工藝流程。泰安CNC加工相對平(ping)穩,不會造成加工(gong)誤差(cha)。影響CNC加工(gong)的(de)精度的(de)原因有哪些?

一、CNC加(jia)工機(ji)床定位引(yin)起的加(jia)工精度誤差

從(cong)零件(jian)加工的長期數(shu)據分析和實際操作中可以看出CNC加工機床(chuang)(chuang)定(ding)位(wei)引(yin)起(qi)的加工精度誤(wu)差。機床(chuang)(chuang)的定(ding)位(wei)對數(shu)控(kong)機床(chuang)(chuang)的加工精度有很大影響。從(cong)構造(zao)上(shang)看,數(shu)控(kong)機床(chuang)(chuang)的加工誤(wu)差主要是由精度等(deng)級引(yin)起(qi)的,機床(chuang)(chuang)進給系統是影響精度等(deng)級的關鍵階(jie)段。

數控(kong)(kong)機床的(de)進(jin)(jin)給系(xi)統(tong)一(yi)般(ban)由機械(xie)(xie)傳動(dong)(dong)系(xi)統(tong)和電氣控(kong)(kong)制系(xi)統(tong)構(gou)成(cheng)。在(zai)總體設(she)計中(zhong)(zhong),精度等(deng)級與機械(xie)(xie)傳動(dong)(dong)系(xi)統(tong)相關(guan)。在(zai)閉環控(kong)(kong)制系(xi)統(tong)中(zhong)(zhong),數控(kong)(kong)機床一(yi)般(ban)可(ke)以根(gen)據(ju)定位(wei)檢驗設(she)備(bei)來避免進(jin)(jin)給系(xi)統(tong)中(zhong)(zhong)關(guan)鍵構(gou)件(jian)(如滾珠絲桿和別的(de)構(gou)件(jian))的(de)位(wei)置誤(wu)差。對(dui)于開環系(xi)統(tong),因為影響因素多、條件(jian)復雜,沒(mei)法(fa)開展定位(wei)檢測,因而數控(kong)(kong)機床的(de)加工精度遭(zao)受很大影響。

 二(er)、CNC加(jia)(jia)工位置(zhi)誤(wu)差對加(jia)(jia)工精度的影響

位(wei)(wei)置(zhi)誤差(cha)是指被加工(gong)(gong)零(ling)件(jian)的(de)具(ju)體表層、中心線或對(dui)(dui)稱性臉相(xiang)對(dui)(dui)于其(qi)理想化(hua)位(wei)(wei)置(zhi)的(de)互(hu)相(xiang)位(wei)(wei)置(zhi)的(de)轉變或偏移(yi)水平(ping),如平(ping)整度(du)、對(dui)(dui)稱度(du)、對(dui)(dui)稱度(du)等。數控機床(chuang)加工(gong)(gong)中的(de)位(wei)(wei)置(zhi)誤差(cha)一般指過(guo)流保(bao)護誤差(cha)。造(zao)成位(wei)(wei)置(zhi)誤差(cha)的(de)關(guan)鍵緣故是機床(chuang)零(ling)件(jian)加工(gong)(gong)全過(guo)程(cheng)中傳動(dong)系(xi)統(tong)造(zao)成的(de)空隙和彈性變形引(yin)起(qi)的(de)加工(gong)(gong)誤差(cha),及其(qi)生產(chan)過(guo)程(cheng)中專用工(gong)(gong)具(ju)頭(tou)需要(yao)擺脫的(de)滑(hua)動(dong)摩擦(ca)力(li)等要(yao)素引(yin)起(qi)的(de)位(wei)(wei)置(zhi)誤差(cha)。在(zai)開(kai)環系(xi)統(tong)中,位(wei)(wei)置(zhi)精密度(du)遭受很大(da)影(ying)響,而在(zai)閉環控制轉向(xiang)頭(tou)燈系(xi)統(tong)中,位(wei)(wei)置(zhi)精密度(du)關(guan)鍵在(zai)于偏移(yi)檢驗。

三、CNC加工(gong)的幾何圖形誤差引起的加工(gong)精度誤差

在數控機(ji)(ji)(ji)(ji)床(chuang)(chuang)的(de)(de)(de)加(jia)工中(zhong),因為外(wai)力(li)作用、加(jia)工中(zhong)造成(cheng)的(de)(de)(de)發(fa)熱量等(deng)外(wai)界(jie)要(yao)(yao)素(su)的(de)(de)(de)影(ying)響(xiang),機(ji)(ji)(ji)(ji)床(chuang)(chuang)的(de)(de)(de)幾何(he)圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)精(jing)密(mi)(mi)度(du)(du)遭受(shou)影(ying)響(xiang),在機(ji)(ji)(ji)(ji)床(chuang)(chuang)上加(jia)工的(de)(de)(de)零(ling)件(jian)(jian)的(de)(de)(de)幾何(he)圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)形(xing)(xing)(xing)(xing)(xing)變(bian)(bian)會(hui)造成(cheng)幾何(he)圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)誤(wu)差(cha)。據科學(xue)研究,數控機(ji)(ji)(ji)(ji)床(chuang)(chuang)幾何(he)圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)誤(wu)差(cha)關鍵(jian)有兩(liang)個緣故(gu):內部要(yao)(yao)素(su)和(he)外(wai)界(jie)要(yao)(yao)素(su)。引起機(ji)(ji)(ji)(ji)床(chuang)(chuang)幾何(he)圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)誤(wu)差(cha)的(de)(de)(de)內部要(yao)(yao)素(su)是指由機(ji)(ji)(ji)(ji)床(chuang)(chuang)本身要(yao)(yao)素(su)引起的(de)(de)(de)幾何(he)圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)誤(wu)差(cha),如機(ji)(ji)(ji)(ji)床(chuang)(chuang)工作臺(tai)的(de)(de)(de)平(ping)整度(du)(du)、機(ji)(ji)(ji)(ji)床(chuang)(chuang)導軌(gui)的(de)(de)(de)平(ping)整度(du)(du)和(he)平(ping)行度(du)(du)、機(ji)(ji)(ji)(ji)床(chuang)(chuang)專用工具(ju)和(he)工裝夾(jia)具(ju)的(de)(de)(de)幾何(he)圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)精(jing)密(mi)(mi)度(du)(du)等(deng)。外(wai)界(jie)要(yao)(yao)素(su)關鍵(jian)指生產過程中(zhong)受(shou)環境因素(su)和(he)熱形(xing)(xing)(xing)(xing)(xing)變(bian)(bian)影(ying)響(xiang)而造成(cheng)的(de)(de)(de)幾何(he)圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)誤(wu)差(cha)。比如,鉆削全過程中(zhong)數控刀片或零(ling)件(jian)(jian)的(de)(de)(de)熱變(bian)(bian)形(xing)(xing)(xing)(xing)(xing)和(he)形(xing)(xing)(xing)(xing)(xing)變(bian)(bian)造成(cheng)的(de)(de)(de)幾何(he)圖(tu)(tu)形(xing)(xing)(xing)(xing)(xing)誤(wu)差(cha)會(hui)影(ying)響(xiang)機(ji)(ji)(ji)(ji)床(chuang)(chuang)和(he)零(ling)件(jian)(jian)的(de)(de)(de)加(jia)工精(jing)度(du)(du)。