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衢州影響CNC加工精度的原因

時間(jian):2020-10-30 來源:常(chang)見問題 點擊:38470

CNC加(jia)工是利用(yong)自動控制系統安(an)裝數(shu)字程序(xu)流(liu)程命令,控制數(shu)控機床(chuang)軸(zhou)承(cheng)的自動啟(qi)停、換...

衢州CNC加工是利用自動(dong)(dong)控制系統安裝數(shu)字程序(xu)流程命令,控制數(shu)控機(ji)床軸承的(de)(de)自動(dong)(dong)啟停、換向和(he)變速。可以挑選數(shu)控刀片,改變數(shu)控刀片的(de)(de)鉆削量和(he)走動(dong)(dong)運動(dong)(dong)軌跡,進行終生加(jia)工需要的(de)(de)各(ge)種各(ge)樣輔助(zhu)姿勢。

衢州CNC加工可以降低工作量,生產制造出加工方法復雜的零件,只需要改變工藝流程。衢州CNC加工相對平(ping)穩,不會造成(cheng)加(jia)工誤差。影響CNC加(jia)工的精度的原因有哪些?

一(yi)、CNC加工機床定位引起的加工精度誤差(cha)

從零件加(jia)工(gong)的(de)長(chang)期數據分(fen)析和實際(ji)操作中可以看出CNC加(jia)工(gong)機床定位(wei)引(yin)(yin)起的(de)加(jia)工(gong)精(jing)度(du)(du)誤差。機床的(de)定位(wei)對數控機床的(de)加(jia)工(gong)精(jing)度(du)(du)有很(hen)大影響(xiang)。從構造(zao)上看,數控機床的(de)加(jia)工(gong)誤差主(zhu)要是由精(jing)度(du)(du)等級引(yin)(yin)起的(de),機床進(jin)給(gei)系統(tong)是影響(xiang)精(jing)度(du)(du)等級的(de)關鍵階段。

數(shu)控機床的(de)進給系統(tong)(tong)一般由機械傳動(dong)系統(tong)(tong)和(he)電氣控制系統(tong)(tong)構成。在(zai)總體設計中,精(jing)度等級與機械傳動(dong)系統(tong)(tong)相關。在(zai)閉環(huan)控制系統(tong)(tong)中,數(shu)控機床一般可以根據定位檢(jian)驗(yan)設備來避免進給系統(tong)(tong)中關鍵構件(如滾(gun)珠(zhu)絲桿和(he)別的(de)構件)的(de)位置(zhi)誤差(cha)。對(dui)于開環(huan)系統(tong)(tong),因(yin)為影(ying)響因(yin)素多(duo)、條件復雜,沒法(fa)開展定位檢(jian)測,因(yin)而數(shu)控機床的(de)加工精(jing)度遭受很大影(ying)響。

 二、CNC加工位置誤差對加工精度的影響

位(wei)(wei)(wei)置(zhi)(zhi)(zhi)(zhi)誤(wu)(wu)(wu)差(cha)是指被加工零(ling)件的(de)(de)(de)具(ju)體(ti)表層、中心(xin)線或對(dui)稱性臉相對(dui)于其理想(xiang)化位(wei)(wei)(wei)置(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)互(hu)相位(wei)(wei)(wei)置(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)轉(zhuan)變或偏移(yi)(yi)水(shui)平(ping),如平(ping)整度(du)(du)、對(dui)稱度(du)(du)、對(dui)稱度(du)(du)等(deng)。數控機(ji)床加工中的(de)(de)(de)位(wei)(wei)(wei)置(zhi)(zhi)(zhi)(zhi)誤(wu)(wu)(wu)差(cha)一般指過(guo)流保(bao)護(hu)誤(wu)(wu)(wu)差(cha)。造成位(wei)(wei)(wei)置(zhi)(zhi)(zhi)(zhi)誤(wu)(wu)(wu)差(cha)的(de)(de)(de)關(guan)鍵緣故是機(ji)床零(ling)件加工全過(guo)程(cheng)中傳動(dong)系(xi)統(tong)造成的(de)(de)(de)空隙和(he)彈性變形引起(qi)的(de)(de)(de)加工誤(wu)(wu)(wu)差(cha),及其生產過(guo)程(cheng)中專用工具(ju)頭(tou)需要(yao)擺脫的(de)(de)(de)滑動(dong)摩擦力等(deng)要(yao)素引起(qi)的(de)(de)(de)位(wei)(wei)(wei)置(zhi)(zhi)(zhi)(zhi)誤(wu)(wu)(wu)差(cha)。在(zai)開環(huan)系(xi)統(tong)中,位(wei)(wei)(wei)置(zhi)(zhi)(zhi)(zhi)精(jing)密度(du)(du)遭受很大影響,而在(zai)閉環(huan)控制轉(zhuan)向頭(tou)燈(deng)系(xi)統(tong)中,位(wei)(wei)(wei)置(zhi)(zhi)(zhi)(zhi)精(jing)密度(du)(du)關(guan)鍵在(zai)于偏移(yi)(yi)檢驗。

三、CNC加工(gong)的幾何圖形誤差引(yin)起的加工(gong)精度誤差

在數控(kong)(kong)機(ji)床(chuang)(chuang)的(de)(de)加(jia)工(gong)(gong)(gong)(gong)中(zhong),因為外力作用、加(jia)工(gong)(gong)(gong)(gong)中(zhong)造成(cheng)(cheng)的(de)(de)發(fa)熱(re)量等(deng)外界要(yao)(yao)素(su)的(de)(de)影響(xiang),機(ji)床(chuang)(chuang)的(de)(de)幾(ji)(ji)何(he)(he)(he)圖(tu)(tu)(tu)(tu)形(xing)(xing)(xing)精(jing)密(mi)度(du)(du)遭受影響(xiang),在機(ji)床(chuang)(chuang)上加(jia)工(gong)(gong)(gong)(gong)的(de)(de)零件(jian)的(de)(de)幾(ji)(ji)何(he)(he)(he)圖(tu)(tu)(tu)(tu)形(xing)(xing)(xing)形(xing)(xing)(xing)變會造成(cheng)(cheng)幾(ji)(ji)何(he)(he)(he)圖(tu)(tu)(tu)(tu)形(xing)(xing)(xing)誤差(cha)。據科學研究(jiu),數控(kong)(kong)機(ji)床(chuang)(chuang)幾(ji)(ji)何(he)(he)(he)圖(tu)(tu)(tu)(tu)形(xing)(xing)(xing)誤差(cha)關(guan)鍵有兩個緣故(gu):內部(bu)要(yao)(yao)素(su)和外界要(yao)(yao)素(su)。引起(qi)(qi)機(ji)床(chuang)(chuang)幾(ji)(ji)何(he)(he)(he)圖(tu)(tu)(tu)(tu)形(xing)(xing)(xing)誤差(cha)的(de)(de)內部(bu)要(yao)(yao)素(su)是指由(you)機(ji)床(chuang)(chuang)本(ben)身要(yao)(yao)素(su)引起(qi)(qi)的(de)(de)幾(ji)(ji)何(he)(he)(he)圖(tu)(tu)(tu)(tu)形(xing)(xing)(xing)誤差(cha),如(ru)(ru)機(ji)床(chuang)(chuang)工(gong)(gong)(gong)(gong)作臺(tai)的(de)(de)平(ping)整度(du)(du)、機(ji)床(chuang)(chuang)導軌(gui)的(de)(de)平(ping)整度(du)(du)和平(ping)行(xing)度(du)(du)、機(ji)床(chuang)(chuang)專用工(gong)(gong)(gong)(gong)具和工(gong)(gong)(gong)(gong)裝夾具的(de)(de)幾(ji)(ji)何(he)(he)(he)圖(tu)(tu)(tu)(tu)形(xing)(xing)(xing)精(jing)密(mi)度(du)(du)等(deng)。外界要(yao)(yao)素(su)關(guan)鍵指生(sheng)產過程中(zhong)受環境因素(su)和熱(re)形(xing)(xing)(xing)變影響(xiang)而造成(cheng)(cheng)的(de)(de)幾(ji)(ji)何(he)(he)(he)圖(tu)(tu)(tu)(tu)形(xing)(xing)(xing)誤差(cha)。比如(ru)(ru),鉆削(xue)全(quan)過程中(zhong)數控(kong)(kong)刀片(pian)或零件(jian)的(de)(de)熱(re)變形(xing)(xing)(xing)和形(xing)(xing)(xing)變造成(cheng)(cheng)的(de)(de)幾(ji)(ji)何(he)(he)(he)圖(tu)(tu)(tu)(tu)形(xing)(xing)(xing)誤差(cha)會影響(xiang)機(ji)床(chuang)(chuang)和零件(jian)的(de)(de)加(jia)工(gong)(gong)(gong)(gong)精(jing)度(du)(du)。