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臨沂影響CNC加工精度的原因

時間:2020-10-30 來(lai)源:常見問題 點擊:38784

CNC加工(gong)是(shi)利用自動(dong)控(kong)制系(xi)統安裝數(shu)字程(cheng)(cheng)序流程(cheng)(cheng)命令,控(kong)制數(shu)控(kong)機床軸(zhou)承的自動(dong)啟停、換...

臨沂CNC加工是利用自動控(kong)(kong)制系(xi)統安裝(zhuang)數字程序流程命令,控(kong)(kong)制數控(kong)(kong)機床軸承(cheng)的自動啟停(ting)、換向和變(bian)速。可以挑選數控(kong)(kong)刀片,改變(bian)數控(kong)(kong)刀片的鉆(zhan)削(xue)量和走(zou)動運動軌跡,進行終生加工(gong)需(xu)要的各種各樣輔助姿勢。

臨沂CNC加工可以降低工作量,生產制造出加工方法復雜的零件,只需要改變工藝流程。臨沂CNC加工相對平穩(wen),不會造成加工誤差。影響CNC加工的精度的原因有哪(na)些(xie)?

一、CNC加工機床定位引起的(de)加工精度誤差(cha)

從零(ling)件加工的長(chang)期數據(ju)分析和(he)實際操作中(zhong)可以看出CNC加工機(ji)床(chuang)定位引起(qi)的加工精(jing)度(du)(du)(du)誤差。機(ji)床(chuang)的定位對數控機(ji)床(chuang)的加工精(jing)度(du)(du)(du)有很大影響。從構造(zao)上看,數控機(ji)床(chuang)的加工誤差主要是由(you)精(jing)度(du)(du)(du)等級(ji)引起(qi)的,機(ji)床(chuang)進給系統是影響精(jing)度(du)(du)(du)等級(ji)的關鍵階段(duan)。

數控(kong)(kong)(kong)機(ji)(ji)床的進給系(xi)(xi)(xi)(xi)(xi)統(tong)一般由(you)機(ji)(ji)械傳動系(xi)(xi)(xi)(xi)(xi)統(tong)和(he)電(dian)氣控(kong)(kong)(kong)制(zhi)系(xi)(xi)(xi)(xi)(xi)統(tong)構成。在(zai)總體設計中,精(jing)度(du)等級與機(ji)(ji)械傳動系(xi)(xi)(xi)(xi)(xi)統(tong)相關。在(zai)閉環控(kong)(kong)(kong)制(zhi)系(xi)(xi)(xi)(xi)(xi)統(tong)中,數控(kong)(kong)(kong)機(ji)(ji)床一般可以根據定(ding)位檢驗設備來(lai)避免進給系(xi)(xi)(xi)(xi)(xi)統(tong)中關鍵構件(jian)(如滾(gun)珠(zhu)絲(si)桿和(he)別的構件(jian))的位置誤差。對于開環系(xi)(xi)(xi)(xi)(xi)統(tong),因為影(ying)響因素多、條件(jian)復雜,沒法開展定(ding)位檢測,因而數控(kong)(kong)(kong)機(ji)(ji)床的加工(gong)精(jing)度(du)遭(zao)受很大影(ying)響。

 二(er)、CNC加工位置(zhi)誤差(cha)對加工精度的影響

位(wei)置誤差是指被加(jia)工(gong)零件的(de)具(ju)體表(biao)層(ceng)、中(zhong)(zhong)(zhong)(zhong)心線或(huo)對稱(cheng)性(xing)(xing)臉(lian)相(xiang)對于其(qi)理想(xiang)化位(wei)置的(de)互相(xiang)位(wei)置的(de)轉變或(huo)偏移(yi)水平,如(ru)平整度、對稱(cheng)度、對稱(cheng)度等。數控機(ji)床加(jia)工(gong)中(zhong)(zhong)(zhong)(zhong)的(de)位(wei)置誤差一般指過(guo)流(liu)保護誤差。造成位(wei)置誤差的(de)關鍵緣(yuan)故是機(ji)床零件加(jia)工(gong)全過(guo)程(cheng)中(zhong)(zhong)(zhong)(zhong)傳(chuan)動系(xi)統造成的(de)空隙和彈性(xing)(xing)變形引起(qi)的(de)加(jia)工(gong)誤差,及其(qi)生產過(guo)程(cheng)中(zhong)(zhong)(zhong)(zhong)專用(yong)工(gong)具(ju)頭(tou)需要擺脫的(de)滑動摩擦力等要素引起(qi)的(de)位(wei)置誤差。在(zai)開環(huan)系(xi)統中(zhong)(zhong)(zhong)(zhong),位(wei)置精密度遭受(shou)很大影響,而在(zai)閉環(huan)控制(zhi)轉向(xiang)頭(tou)燈系(xi)統中(zhong)(zhong)(zhong)(zhong),位(wei)置精密度關鍵在(zai)于偏移(yi)檢驗。

三、CNC加(jia)工(gong)的幾何圖(tu)形(xing)誤差(cha)引(yin)起的加(jia)工(gong)精(jing)度(du)誤差(cha)

在數(shu)控機床(chuang)的(de)(de)加工(gong)中,因為外力作用、加工(gong)中造(zao)成(cheng)(cheng)的(de)(de)發熱量等外界(jie)要(yao)素(su)的(de)(de)影(ying)(ying)響,機床(chuang)的(de)(de)幾(ji)(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)(xing)精(jing)(jing)密(mi)度遭受影(ying)(ying)響,在機床(chuang)上加工(gong)的(de)(de)零件的(de)(de)幾(ji)(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)(xing)形(xing)(xing)(xing)(xing)變(bian)(bian)會造(zao)成(cheng)(cheng)幾(ji)(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)(xing)誤(wu)差(cha)(cha)(cha)。據科(ke)學研究,數(shu)控機床(chuang)幾(ji)(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)(xing)誤(wu)差(cha)(cha)(cha)關鍵有兩個緣故:內部要(yao)素(su)和(he)外界(jie)要(yao)素(su)。引起(qi)機床(chuang)幾(ji)(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)(xing)誤(wu)差(cha)(cha)(cha)的(de)(de)內部要(yao)素(su)是指由機床(chuang)本身要(yao)素(su)引起(qi)的(de)(de)幾(ji)(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)(xing)誤(wu)差(cha)(cha)(cha),如(ru)機床(chuang)工(gong)作臺的(de)(de)平整(zheng)度、機床(chuang)導軌的(de)(de)平整(zheng)度和(he)平行(xing)度、機床(chuang)專用工(gong)具和(he)工(gong)裝夾具的(de)(de)幾(ji)(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)(xing)精(jing)(jing)密(mi)度等。外界(jie)要(yao)素(su)關鍵指生產過程(cheng)中受環境因素(su)和(he)熱形(xing)(xing)(xing)(xing)變(bian)(bian)影(ying)(ying)響而造(zao)成(cheng)(cheng)的(de)(de)幾(ji)(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)(xing)誤(wu)差(cha)(cha)(cha)。比如(ru),鉆削全過程(cheng)中數(shu)控刀片或零件的(de)(de)熱變(bian)(bian)形(xing)(xing)(xing)(xing)和(he)形(xing)(xing)(xing)(xing)變(bian)(bian)造(zao)成(cheng)(cheng)的(de)(de)幾(ji)(ji)(ji)(ji)何(he)(he)圖(tu)(tu)(tu)形(xing)(xing)(xing)(xing)誤(wu)差(cha)(cha)(cha)會影(ying)(ying)響機床(chuang)和(he)零件的(de)(de)加工(gong)精(jing)(jing)度。