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哈爾濱影響CNC加工精度的原因

時間:2020-10-30 來源(yuan):常(chang)見問題 點擊:38719

CNC加工(gong)是利用自動控制(zhi)系(xi)統安裝(zhuang)數字程(cheng)(cheng)序(xu)流程(cheng)(cheng)命令(ling),控制(zhi)數控機床軸承的自動啟停、換...

哈爾濱CNC加工是利用自(zi)動(dong)控(kong)制系統安裝數(shu)字(zi)程(cheng)序流(liu)程(cheng)命(ming)令,控(kong)制數(shu)控(kong)機床(chuang)軸承的自(zi)動(dong)啟(qi)停、換向(xiang)和變(bian)速。可以挑(tiao)選數(shu)控(kong)刀(dao)片,改變(bian)數(shu)控(kong)刀(dao)片的鉆削量和走動(dong)運動(dong)軌跡,進行終生加(jia)工需要的各種各樣輔助姿勢(shi)。

哈爾濱CNC加工可以降低工作量,生產制造出加工方法復雜的零件,只需要改變工藝流程。哈爾濱CNC加工相對平穩,不(bu)會(hui)造成加工誤差(cha)。影響(xiang)CNC加工的精(jing)度的原因有哪些?

一、CNC加工機床定位引起的加工精度誤差

從零件加工(gong)(gong)(gong)的(de)(de)(de)長期數據分析(xi)和實(shi)際操作中(zhong)可以(yi)看(kan)出(chu)CNC加工(gong)(gong)(gong)機(ji)(ji)(ji)(ji)床(chuang)定(ding)位(wei)引(yin)起(qi)的(de)(de)(de)加工(gong)(gong)(gong)精(jing)度(du)(du)誤(wu)(wu)差。機(ji)(ji)(ji)(ji)床(chuang)的(de)(de)(de)定(ding)位(wei)對數控機(ji)(ji)(ji)(ji)床(chuang)的(de)(de)(de)加工(gong)(gong)(gong)精(jing)度(du)(du)有很大影(ying)響(xiang)。從構造上看(kan),數控機(ji)(ji)(ji)(ji)床(chuang)的(de)(de)(de)加工(gong)(gong)(gong)誤(wu)(wu)差主要是由精(jing)度(du)(du)等級引(yin)起(qi)的(de)(de)(de),機(ji)(ji)(ji)(ji)床(chuang)進給系統是影(ying)響(xiang)精(jing)度(du)(du)等級的(de)(de)(de)關(guan)鍵階段。

數控(kong)(kong)機(ji)(ji)床的進(jin)給系(xi)(xi)統(tong)一般由機(ji)(ji)械(xie)傳動系(xi)(xi)統(tong)和(he)電氣控(kong)(kong)制系(xi)(xi)統(tong)構(gou)成。在(zai)總(zong)體設計(ji)中,精(jing)度(du)(du)等級(ji)與機(ji)(ji)械(xie)傳動系(xi)(xi)統(tong)相關。在(zai)閉(bi)環(huan)控(kong)(kong)制系(xi)(xi)統(tong)中,數控(kong)(kong)機(ji)(ji)床一般可以(yi)根(gen)據(ju)定位(wei)檢驗設備來避免進(jin)給系(xi)(xi)統(tong)中關鍵構(gou)件(如滾珠絲桿和(he)別(bie)的構(gou)件)的位(wei)置誤差。對于(yu)開環(huan)系(xi)(xi)統(tong),因(yin)為影響因(yin)素多、條件復雜,沒法(fa)開展定位(wei)檢測,因(yin)而數控(kong)(kong)機(ji)(ji)床的加工精(jing)度(du)(du)遭受很(hen)大影響。

 二、CNC加工位(wei)置誤差對(dui)加工精度的影響(xiang)

位(wei)置(zhi)誤(wu)(wu)差是指被加工(gong)(gong)零(ling)件(jian)的(de)(de)具體表(biao)層(ceng)、中心線或對(dui)稱性(xing)臉相對(dui)于其理想(xiang)化位(wei)置(zhi)的(de)(de)互相位(wei)置(zhi)的(de)(de)轉(zhuan)變(bian)或偏移水(shui)平,如(ru)平整度(du)、對(dui)稱度(du)、對(dui)稱度(du)等。數控機床加工(gong)(gong)中的(de)(de)位(wei)置(zhi)誤(wu)(wu)差一般(ban)指過(guo)流保護誤(wu)(wu)差。造成位(wei)置(zhi)誤(wu)(wu)差的(de)(de)關(guan)鍵緣故是機床零(ling)件(jian)加工(gong)(gong)全(quan)過(guo)程中傳動(dong)(dong)系統(tong)造成的(de)(de)空隙和彈性(xing)變(bian)形(xing)引(yin)起的(de)(de)加工(gong)(gong)誤(wu)(wu)差,及其生產過(guo)程中專(zhuan)用工(gong)(gong)具頭需(xu)要擺脫的(de)(de)滑(hua)動(dong)(dong)摩(mo)擦(ca)力等要素引(yin)起的(de)(de)位(wei)置(zhi)誤(wu)(wu)差。在(zai)開環系統(tong)中,位(wei)置(zhi)精密度(du)遭受很(hen)大影響,而在(zai)閉環控制(zhi)轉(zhuan)向頭燈系統(tong)中,位(wei)置(zhi)精密度(du)關(guan)鍵在(zai)于偏移檢驗。

三(san)、CNC加工的幾(ji)何圖形(xing)誤差引起的加工精度誤差

在數(shu)控機(ji)床(chuang)(chuang)的(de)加(jia)工(gong)中(zhong),因(yin)為外(wai)(wai)力作(zuo)用、加(jia)工(gong)中(zhong)造成的(de)發(fa)熱量等(deng)外(wai)(wai)界要(yao)素的(de)影(ying)響,機(ji)床(chuang)(chuang)的(de)幾(ji)何(he)(he)圖(tu)(tu)形(xing)(xing)(xing)精(jing)(jing)密度(du)(du)遭(zao)受影(ying)響,在機(ji)床(chuang)(chuang)上加(jia)工(gong)的(de)零(ling)件的(de)幾(ji)何(he)(he)圖(tu)(tu)形(xing)(xing)(xing)形(xing)(xing)(xing)變(bian)會造成幾(ji)何(he)(he)圖(tu)(tu)形(xing)(xing)(xing)誤(wu)差。據科(ke)學研究,數(shu)控機(ji)床(chuang)(chuang)幾(ji)何(he)(he)圖(tu)(tu)形(xing)(xing)(xing)誤(wu)差關(guan)鍵(jian)有兩個緣故:內(nei)部(bu)要(yao)素和(he)(he)(he)外(wai)(wai)界要(yao)素。引(yin)起機(ji)床(chuang)(chuang)幾(ji)何(he)(he)圖(tu)(tu)形(xing)(xing)(xing)誤(wu)差的(de)內(nei)部(bu)要(yao)素是指(zhi)由機(ji)床(chuang)(chuang)本身要(yao)素引(yin)起的(de)幾(ji)何(he)(he)圖(tu)(tu)形(xing)(xing)(xing)誤(wu)差,如機(ji)床(chuang)(chuang)工(gong)作(zuo)臺的(de)平整度(du)(du)、機(ji)床(chuang)(chuang)導軌的(de)平整度(du)(du)和(he)(he)(he)平行度(du)(du)、機(ji)床(chuang)(chuang)專用工(gong)具(ju)和(he)(he)(he)工(gong)裝夾(jia)具(ju)的(de)幾(ji)何(he)(he)圖(tu)(tu)形(xing)(xing)(xing)精(jing)(jing)密度(du)(du)等(deng)。外(wai)(wai)界要(yao)素關(guan)鍵(jian)指(zhi)生產過程(cheng)中(zhong)受環(huan)境因(yin)素和(he)(he)(he)熱形(xing)(xing)(xing)變(bian)影(ying)響而造成的(de)幾(ji)何(he)(he)圖(tu)(tu)形(xing)(xing)(xing)誤(wu)差。比如,鉆削全過程(cheng)中(zhong)數(shu)控刀(dao)片或零(ling)件的(de)熱變(bian)形(xing)(xing)(xing)和(he)(he)(he)形(xing)(xing)(xing)變(bian)造成的(de)幾(ji)何(he)(he)圖(tu)(tu)形(xing)(xing)(xing)誤(wu)差會影(ying)響機(ji)床(chuang)(chuang)和(he)(he)(he)零(ling)件的(de)加(jia)工(gong)精(jing)(jing)度(du)(du)。